MODIFICATION
34 -- MILLING MACHINES
- Notice Date
- 8/25/2009
- Notice Type
- Modification/Amendment
- NAICS
- 333512
— Machine Tool (Metal Cutting Types) Manufacturing
- Contracting Office
- N00189 FISC NORFOLK, PORTSMOUTH OFFICE Building 1500 Code 530Portsmouth, VA
- ZIP Code
- 00000
- Solicitation Number
- N0018909TN136
- Response Due
- 8/31/2009
- Archive Date
- 9/15/2009
- Point of Contact
- DONYETTE SMITH 757-396-8350 NANCY HAYDEN757-396-8007
- Small Business Set-Aside
- N/A
- Description
- The purpose of this amendment is to provide the following specificationsand to state that this is now a competitive, unrestricted action. The closing date is Monday, August 31, 2009 at 11:00 AM EDT. Line Item REQN91353914-0001: Knee Mill, Vertical, 3-Axis CNC 1. Specifications 1.1 Scope - This specification covers the requirements for a knee-type verticalmilling machine with 3-axis computer numerical control (CNC).2.Equipment Description - The equipment shall consist of a knee-typevertical milling machine with a 3-axis CNC control. The equipment shall alsoinclude a rotary indexing device operable under CNC control or manually throughits own control box. The equipment shall be operable under control of the CNCor manually controlled with dial-type hand wheels or levers. 2.1. Salient Characteristics - The equipment shall have the following salientcharacteristics2.1.1.Table Size - 48" x 9" minimum2.1.2.T-Slots - Three (3) - 5/8" wide2.1.3.Table Load Capacity - 300 lbs minimum2.1.4.Minimum Travels: X-axis 30:, Y-axis 12", Vertical (Knee) 15",Z-axis (Quill) 4.5"2.1.5.The knee elevation, table, and saddle shall have dial-type handwheels with 0.001" graduations2.1.6.Feedrates: 0.1 to 100 Inches per Minute2.1.7.CNC Accuracy: Positioning + 0.0008"; Input, Servo, & DisplayResolutions +0001"2.1.8.Throat Dimensions: Minimum not to exceed 13.75", Maximum atleast 25.75"2.1.9.CNC Features - FAGOR 80551 or equivalent2.1.9.1.Simultaneous 3-axis linear and circular interpolation2.1.9.2.Control of a rotary indexer attachment2.1.9.3.10" (minimum) color flat panel display2.1.9.4.Absolute and incremental programming2.1.9.5.Inch and metric programming2.1.9.6.Cutter radius compensation2.1.9.7.Feed rate override2.1.9.8.Mathematical functions including arithmetic andtrigonometric2.1.9.9.Canned cycles for bolt hole patterns, pocketing,mirroring, repeating, rotation, and engraving2.1.9.10.DXF file input2.1.9.11.Maintenance diagnostic routines embedded in system2.1.9.12.Full-color solid modeling2.1.9.13.Conversational programming ISO (G Code) programming 2.1.10.Spindle Taper - R-82.1.11.Spindle Speed - variable from 60 to 4200 RPM in both clockwise andcounterclockwise rotation2.1.12.Quill diameter - 3.375" minimum2.1.13.Quill must be equipped with lever to manually extend and retract2.1.14.Spindle motor - 2HP continuous, 3 HP on 30-minute duty cycle2.1.15.Work light2.1.16.Flood coolant system, including splash back and chip pan2.1.17Chrome plated ways and gibs2.1.18.Way covers2.1.19.R8 Collet Set from 1/8" to " in 1/16" increments2.1.20.Collet rack for R8 collets above2.1.21.Clamping kit for work holding, consisting of clamps, studs, slot nuts,top nuts, and heel blocks, minimum of 54 pieces2.1.22.Power drawbar for automatic tool release and retention2.1.23.Keyless drill chuck for R8 spindle, 1/8" to 5/8" capacity2.1.24.R8 end mill holder kit 3/16", 3/8", ", 5/8", ", 7/8", and 1"2.1.25.R8 shell mill holder kit ", ", & 1"2.1.26.Rotary indexing device with a manual closer for a 5c-type collet,operable under CNC control or independently2.1.27.6" Precision machine vise2.1.28.Work stop for 6" precision machine vise to locate work piece in x-axis2.1.29.Self-reversing tapping head with #0 to " tap capacity2.1.30.Three (3) printed copies of one (1) copy on CD of installation drawings,operator and programming and maintenance manuals for machine tool, CNC control,and 5c indexer2.1.31.On-site maintenance training of at least one (1) full eight (8) hour dayat Norfolk Naval Shipyard (NNSY)2.1.32.On-site operation and programming training of at least two (2) fulleight (8) hour days at NNSY2.1.33.Utilities - 460 VAC, 3 phase, 60 Hz and shop air only2.1.34.Equipment must conform to NFPA 79 3.Technical Manuals 3.1. Three (3) complete sets of technical manuals covering operation, service andmaintenance, and part-listing shall be provided. 4.Installation 4.1.The vendor shall provide services to install the machine NorfolkNaval Station, Norfolk, VA, 23511, and removal of similar equipment from theinstallation site and either relocated on the first floor for storage or loadedonto a truck. The installation shall include new electrical wiring from thebreaker panel, existing conduit may be used. Installation shall also includeanchoring the new machine to an existing concrete pad, if applicable. Atrade-in of the old equipment being replaced should be considered to reduce thetotal cost to the government as discussed in FAR Clause 8.405 and FMR Part102.39(a). 5.On-Site Personnel 5.1.All on-site personnel must be U.S. citizens, and will be required to provide personal information including fullname, date and place of birth, and social security number to gain access to theNorfolk Naval Base. 6.Quality Assurance Provisions 6.1.Inspection and acceptance of the supplies, performed atdestination by Code 981 and shall consist of type and kind; condition;operability, if readily determinable; preservation; packaging. 7.Preservation, Packaging and Packing 7.1. The equipment shall be packaged, packed and preserved forshipment to reach ultimate destination undamaged. Package shall be prominentlymarked "NOT FOR OUTSIDE STORAGE". Yellow packaging, packing, preservation andmarking are prohibited.7.2.The equipment shall be shipped palletized for ease ofoff-loading by fork lift truck. The Government shall be made aware in advance of any special liftinginstructions.7.3.The weight of the equipment shall be prominently andconspicuously displayed in pounds on each pallet.7.4.The contractor shall notify NNSY at least two (2) working daysin advance to schedule a delivery date for the equipment.7.5.Shipping shall be F.O.B. destination, Building CEP 200 atNorfolk Naval Station, Norfolk, VA 23511 Line Item REQN91353915-0002: Vertical Knee Mill with Power Feed & Digital Readout 1. Specifications 1.1 Scope - This specification covers the requirements for a knee-type verticalmilling machine with 2-axis digital readout (DRO) & power feed.2.Equipment Description - The knee-type vertical milling machine shallhave the following salient characteristics: 2.1. Salient Characteristics - The equipment shall have the following salientcharacteristics2.1.1.Table Size - 48" x 9" minimum2.1.2.T-Slots - Three (3) - 5/8" wide2.1.3.Table Load Capacity - 300 lbs minimum2.1.4.Minimum Travels: X-axis 30", Y-axis 12", Vertical (Knee) 15",Z-axis (Quill) 4.5"2.1.5.Power feed on X-axis and Quill2.1.6.The knee elevation, table, and saddle shall have dial-type handwheels with 0.001" graduations2.1.7.The quill shall have a lever to manually extend and retract thequill2.1.8.Throat Dimensions: Minimum not to exceed 6.75", Maximum atleast 18.75"2.1.9.DRO Features 2.1.9.1.Readout on X & Y-Axis & graduations no larger than0.0005"2.1.9.2.Inch & Metric Readout Capabilities2.1.9.3.Capability to "zero" any axis at a reference position 2.1.10.Spindle Taper - R-82.1.11.Spindle Speed - Variable from 60 to 4200 RPM in both clockwiseand counterclockwise rotation2.1.12.Quill diameter - 3.375" minimum2.1.13.Spindle head shall be capable of rotating at least 45 degreesright and left from vertical2.1.14.Spindle motor - 2HP continuous, 3 HP on 30-minute duty cycle2.1.15.Flood Coolant System, including splash back and chip pan2.1.16.Chrome-plated ways & gibs2.1.17Utilities - 460 VAC, 3-phase, & 60 Hz2.1.18.Way covers2.1.19.R8 Collet Set from 1/8" to " in 1/16" increments2.1.20.Collet rack for R8 collets above2.1.21.Clamping kit for work holding, consisting of clamps, studs, slotnuts, top nuts, and heel blocks, minimum of 54 pieces2.1.22.Power drawbar for automatic tool release and retention2.1.23.Keyless drill chuck for R8 spindle, 1/8" to 5/8" capacity2.1.24.R8 end mill holder kit 3/16", 3/8", ", 5/8", ", 7/8", and 1"2.1.25.R8 shell mill holder kit ", ", & 1"2.1.26.All electrical items shall meet requirements of the currentissue of NFPA 792.1.27.Shipping shall be F.O.B. destination, 1st floor of building CEP 200 at Norfolk Naval Station, Norfolk,VA, 235112.1.28.Work stop for 6" precision machine vise to locate work piece inx-axis2.1.29.Shipping shall be F.O.B. destination, 1st floor of building CEP200 at Norfolk Naval Station, Norfolk, VA, 23511 3.Technical Manuals 3.1. Three (3) complete sets of technical manuals covering operation,service and maintenance, and part-listing shall be provided. 4.Installation 4.1.The vendor shall provide services to install the machine on the1st floor of building CEP 200 at Norfolk Naval Station, Norfolk, VA, 23511, andremoval of similar equipment from the installation site and either relocated onthe first floor for storage or loaded onto a truck. The installation shall include new electrical wiring from the breaker panel,existing conduit may be used. Installation shall also include anchoring the newmachine to an existing concrete pad, if applicable. A trade-in of the oldequipment being replaced should be considered to reduce the total cost to thegovernment as discussed in FAR Clause 8.405 and FMR Part 102.39(a). 5.On-Site Personnel 5.1.All on-site personnel must be U.S. citizens, and will berequired to provide personal information including full name, date and place ofbirth, and social security number to gain access to the Norfolk Naval Base. 6.Quality Assurance Provisions 6.1.Inspection and acceptance of the supplies, performed atdestination by Code 981 and shall consist of type and kind; condition;operability, if readily determinable; preservation; packaging. 7.Preservation, Packaging and Packing 7.1. The equipment shall be packaged, packed and preserved for shipment toreach ultimate destination undamaged. Package shall be prominently marked "NOTFOR OUTSIDE STORAGE". Yellow packaging, packing, preservation and marking areprohibited.7.2.The equipment shall be shipped palletized for ease ofoff-loading by fork lift truck. The Government shall be made aware in advanceof any special lifting instructions.7.3.The weight of the equipment shall be prominently andconspicuously displayed in pounds on each pallet.7.4.The contractor shall notify NNSY at least two (2) working daysin advance to schedule a delivery date for the equipment.7.5.Shipping shall be F.O.B. destination, Building CEP 200 atNorfolk Naval Station, Norfolk, VA 23511
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