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FBO DAILY ISSUE OF MAY 01, 2004 FBO #0887
SOURCES SOUGHT

28 -- Market Survey for HMMWV Re-Power Components

Notice Date
4/29/2004
 
Notice Type
Sources Sought
 
Contracting Office
TACOM - Warren, ATTN: AMSTA-AQ-AMB, E Eleven Mile Road, Warren, MI 48397-5000
 
ZIP Code
48397-5000
 
Solicitation Number
W56HZV-RE-POWER
 
Response Due
5/14/2004
 
Archive Date
7/13/2004
 
Point of Contact
chester.ray, 586-574-8466
 
E-Mail Address
Email your questions to TACOM - Warren
(rayc@tacom.army.mil)
 
Small Business Set-Aside
N/A
 
Description
The U.S. Army Tank-automotive and Armaments Command (TACOM), PM Light Tactical Vehicle (PM-LTV), Warren, Michigan, invites your comments on the attached Market Survey Questionnaire. This market survey is for information and planning purposes only an d is not to be construed as a commitment by TACOM, Warren. The Government is conducting this survey to gain knowledge of technologies either developed and mature or near term, with respect to possible drive train upgrades for the current HMMWV fleet and/or future production light tactical vehicles. The final requ irements for HMMWV re-power are not yet fully defined. The purpose of this survey is to help define HMMWV re-power requirements which are aligned with readily available commercial and military products. The current HMMWV fleet contains many vehicles which have reduced capabilities and are nearing component service life end due to mission profile changes or component obsolescence. The PM is tasked with developing a near term solution for re-powering the H MMWV platform. This effort will likely include changes to the entire driveline, cooling and electrical systems and will be based upon the M1097 chassis and suspension. The Government intends to identify, test and package a complete kit to enhance HMMWV performance while also reducing maintenance costs and maintenance repair times. It is requested industry answer the below questions as they pertain to your particular product(s) and services. Please send your responses electronically to Mr. Chester Ray at rayc@tacom.army.mil by 14 May 2004. You may fax your response to (586) 574-8636 if you do not have electronic capability. You are allowed to mark any document or information submitted as conf idential. Please mark your information 'Proprietary', as you feel appropriate. Any product literature that cannot be emailed may be sent to Mr. Ray at: Commander U.S. Army Tank-automotive and Armaments Command ATTN: AMSTA-AQ-ATBA/MS 416 6501 E. Eleven Mile Road Warren, MI 48397-5000 Your input is voluntary and no compensation can be made for your participation in this survey. We appreciate your cooperation in answering these questions and thank you in advance for your participation. MARKET SURVEY QUESTIONNAIRE HMMWV Re-Power Components 1. General Information: a. Company Name: b. Address: c. Company telephone number: d. Company website: 2. Individual completing this questionnaire: a. Name: b. Title/Position: c. Telephone number: d. Fax number: e. E-mail address 3. Please indicate your company's type of business (large, small, small-disadvantaged, women-owned, or 8(a))? Is your company located in a labor surplus area or a Hub-zone (See FAR 19 - Small Business Programs). 4. List your North American Industry Classification System (NAICS) Codes, Commercial and Government Entity (CAGE) Code and Data Universal Numbering System (DUNS) number. Common Questions for all OEMs: 1) Do you maintain Tech Data Packages (TDPs) in the form of 2D drawings or 3D models? 2) If TDP exists in 3D, which format and can you provide the models to the Government? 3) Please describe warranty information as would be applied to the US Army for your products. 4) Does your company offer any logistics support for technical, repair or spares? If yes, explain. 5) Does your company have any past or current military programs? If yes, explain. 6) What is the production readiness of your product (i.e., prototype, pre-production, production)? 7) What testing has your current or planned derivative product completed to date? 8) What historical data (field failures, etc) does your current or planned derivative product have? 9) What is the estimated production cost with price breakdown dependent on order quantity? 10) What are the projected yearly quantities of your current product or planned derivative for use in commercial platforms. 11) Provide a point of contact with phone number for the platform manager(s) 12) What is the weight of your product? 13) Please provide mechanical interface dimensions and criteria of your product. 14) Please provide envelope package data for your product. With respect to product manufacturing, all OEMs please answer: 15) Please list location and describe production plant site that will be used to produce the proposed product(s). 16) Please describe plant capacity and capacity utilization of the entire plant (mix and volume of all products) and production tooled capacity. 17) Identify major cost drivers used to determine production factory cost. Identify percentage of total product cost for each driver listed i.e. direct labor, material, overhead, benefits, etc. 18) Identify quality assurance (QA) processes and the ISO certification level of the manufacturing site. List significant customer certifications awarded to the site during the last three (3) years. Questions Specific to Engine OEMs: Reference: Engines must be electronically controlled four (4) stroke diesel engines and are subject to EPA requirements. V8 and V6 configurations will be considered, but preference is for the smallest possible package capable of delivering the desired h orse power and toque. 1) Please provide package data, shrink wrap 3D models preferred. If 3D models are unavailable, please provide 2D drawings with information relative to overall engine package size for both a dressed and undressed engine (with and without standard accessori es). 2) Please provide Power and Torque (SAE net). Dyno graphs are preferred. 3) Please describe the manufacturer, size, voltage and current requirements of the Engine Control Unit (ECU) provided with the proposed engine. 4) Please provide the details of the engine housing bolt pattern used to connect to the transmission. Indicate what known transmissions are compatible and if any adaptors are available or necessary for possible engine and transmission pairings. 5) Please provide the cylinder internal pressure. 6) Please provide the head joint loading (fasteners.) 7) Please provide the thermal distortion of the bores. 8) Please provide any heat rejection data relative to the cylinders, exhaust system, oil pan, engine block, cylinder heads. 9) Please provide emissions data and current EPA certifications as well as plans/strategy to meet 2004 and 2007 EPA standards. 10) Please provide fuel consumption data. 11) Please provide any cold start test data @ -50F or the lowest temperature tested and list of engine cold start aids. 12) Is ether detrimental to your product if used for cold start purposes? 13) Could automatic ether programming be added to the ECU? 14) What is the glow plug configuration and power consumption data? 15) Please describe the fuel injection system in detail. 16) What are the effects of JP8 fuel on the engine and exhaust systems, particularly any exhaust after-treatment for EPA standards? 17) Please identify and detail each component of the emission control system. 18) What are your electrical standards performance criteria (Environmental and Electrical?) Include any Electromagnetic Interference (EMI) considerations. 19) Is the ECU programmable? Is it J1939 capable? Does it have On Board Diagnostics (OBD)? 20) What is the engine idle, high idle and maximum rpm (redline?) 21) What is the gasket and sealing strategy? 22) Please provide detailed maintenance requirements and schedules; identifying parts, materials and/or special tools required. 23) Please provide service life estimates for major components of the engine, i.e. crankshaft, heads, block, valves, chains, balancer, etc. 24) Please provide a list of all standard accessories driven off the engine. Describe manufacturer, size, capacity or rating of each optional accessory. 25) Calculate horsepower reduction due to parasitic losses for each accessory listed as standard or optional above. 26) Please id entify any known driveline considerations with respect to harmonics. Questions Specific to Transmission OEMs: Reference: Transmissions must be electronically controlled automatic capable of 400 ft-lbs torque or more. 1) Please provide gear ratio information. 2) Please provide detail of the mechanical interface to the driveline. Include detail for bolt pattern to engine, input and output shaft diameters and number of splines on each, bolt pattern at rear transmission housing for transfer case mounting. 3) Please list known compatible engine pairings with your transmission. 4) Is your transmission housing adaptable? 5) Is the Transmission Control Module (TCM) programmable? Is it J1939 capable? Does it have OBD capability? 6) What are the power and torque ratings? 7) Please provide any heat rejection data for the transmission case. Questions specific to on-board electrical power generation OEMs: Reference: 200A up to 400A 24VDC and dual voltage 12/24VDC alternators will be considered as well as Integrated Starter-Alternators or Integrator Starter-Generators if ISA or ISG technologies show sufficient maturity. 1) Please provide electrical output characteristics. 2) Please provide qualifications and testing data. 3) Can the regulator be re-programmed or communicate on J1939? 4) Can the package be modified to fit certain vehicle level packaging constraints? The Government is also interested in gaining knowledge with respect to the performance characteristics, technology maturity and production readiness of the following items, which would be subject to the environmental operating conditions and electrical req uirements of US Army vehicles: 1) High efficiency electric cooling fans 2) Electric power steering 3) Electric water pump 4) Electric fuel pump 5) Electric oil pump 6) Light Emitting Diode lighting
 
Place of Performance
Address: TACOM - Warren ATTN: AMSTA-AQ-ATBA, E Eleven Mile Road Warren MI
Zip Code: 48397-5000
Country: US
 
Record
SN00576924-W 20040501/040429212305 (fbodaily.com)
 
Source
FedBizOpps.gov Link to This Notice
(may not be valid after Archive Date)

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